Wang Y, et al. RSC Adv, 2015, 5, 74611-74628.
Glycerol can be converted to propylene glycol by catalytic hydrolysis, which provides a new and promising route for the synthesis of propylene glycol. There are three typical reaction mechanisms, i.e., dehydration-hydrogenation, dehydrogenation-dehydration-hydrogenation, and direct hydrogenolysis mechanism.
Dehydration-Hydrogenation Route:
Glycerol is initially dehydrated through an acid-catalyzed reaction to form an intermediate, acetol. The acetol intermediate is then hydrogenated to generate 1,2-PD using the same catalyst. 1,3-PD can be formed from the dehydration of the middle -OH of glycerol to form 3-hydroxypropionaldehyde, followed by subsequent hydrogenation.
Dehydrogenation-Dehydration-Hydrogenation Route:
The reaction takes place in neutral water and alkaline conditions. Glycerol is initially dehydrogenated to form glyceraldehyde on the metal sites of the catalysts. The glyceraldehyde intermediate is then dehydrated on the base sites to form 2-hydroxyacrylaldehyde, which is hydrogenated sequentially on the metal sites to form acetol and propylene glycol. C-C bond cleavage can occur, leading to the formation of ethylene glycol (EG) and C1 byproducts, such as methanol and methane.
Direct-Hydrogenolysis Route:
This mechanism is proposed for glycerol hydrogenolysis on Ir-ReOx/SiO2 catalysts. Glycerol is adsorbed on the interface between the Ir metal surface and the ReOx cluster to form two terminal alkoxides: 2,3-dihydroxypropoxide and 1,3-dihydroxyisopropoxide. Hydride activated on the Ir metal attacks the 2-position of 2,3-dihydroxypropoxide to break the C-O bond, leading to the formation of 1,3-PD. The hydride attack on the 3-position of 2,3-dihydroxypropoxide leads to the formation of 1,2-PD, but this pathway is less favorable due to the instability of the 7-membered-ring transition state.